Metal stamping is a sheet metal forming process used to manufacture parts with complex shapes and precision dimensions. During the process, a sheet metal blank is fed into a stamping press where a die and punch remove or reshape the material to form the desired part. To design metal stampings, one must consider several critical factors. Firstly, the material for the stamping should be chosen based on its characteristics, such as strength, ductility, and formability. Second, the design of the stamping must take into account the tooling die and punch requirements, such as parting lines, clearance, and draft angles. Proper die design is vital to prevent cracking, wrinkling, and tearing of the material during the stamping process. Third, the design must consider the cost of the material, tooling, and production. Fourth, the stamping tolerances need to be specified to ensure that the end product meets the desired dimensional requirements. Finally, part finishing, surface treatment, and assembly requirements must be taken into account when designing metal stampings. A good example of a well-designed metal stamping would be one that meets all the above requirements while also being visually pleasing and easy to assemble. The stamping should have tight tolerances and minimal warping, cracking or wrinkling. The stamping must also have a smooth and uniform surface finish, with no visible tool marks, burrs or scratches. The manufacturing process should also be efficient and cost-effective.
Metal stamping, Material selection, Tooling design, Cost-effectiveness, Tolerance specifications
CITATION : "Andrew Campbell. 'Design Of Metal Stampings.' Design+Encyclopedia. https://design-encyclopedia.com/?E=406394 (Accessed on August 18, 2025)"
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